Smart Power Plant Inventory: Reliable
Monitoring for Fuel and Ash

Our specialized sensors deliver high-precision coal stockpile mapping and ash silo level control in severe environments, optimizing fuel consumption and ensuring environmental compliance for continuous power generation.

Smart Power Plant Inventory:
Reliable Monitoring for Fuel and Ash

Our specialized sensors deliver high-precision coal stockpile mapping and ash silo level control in severe environments, optimizing fuel consumption and ensuring environmental compliance for continuous power generation.

Solving Reliability and Safety.

Extreme Heat and High Pressure

Internal components, especially within boilers and high-pressure tanks, operate at extreme temperatures and pressures. Traditional sensors fail or require frequent maintenance, leading to dangerous manual checks and process instability.

Abrasive Ash and Corrosive Slurry

Handling fly ash and bottom ash—often as highly abrasive dry material or corrosive slurry—causes rapid wear and failure in contacting sensors, leading to leakage, inaccurate inventory, and compliance risks in waste silos.

Inaccurate Fuel Inventory Reconciliation

Massive, non-uniform coal or biomass stockpiles are difficult to measure accurately, leading to significant discrepancies in inventory and financial reports. Poor volume data hinders purchasing decisions and risks fuel shortages.

Silo

Ensure steady and reliable fuel supply to boilers, preventing costly interruptions and guaranteeing safety through precise level and overfill detection in dusty, high-pressure environments.

Level
Volume
Limit

Products: 3D Radar Scanner, Pro Inventory Software, Radar Level Transmitter, Level Switches

Stockpile

Achieve precise financial reconciliation and optimize purchasing/consumption planning by obtaining real-time, verifiable 3D volume data of massive, irregular fuel reserves.

Volume

Products: 3D Laser Scanner, 3D Radar Scanner, Pro Inventory Software

Hopper

Maintain continuous, reliable fuel flow to the pulverizers or boiler. Prevent system downtime and equipment damage by providing immediate detection of blockages and material buildup in transfer points.

Level
Limit
Blockage

Products: Radar Level Transmitter, Level Switches

Tank

Ensure environmental compliance and safety by preventing tank overflow. Achieve stable process control through precise measurement of solids, liquids, and slurry interfaces in ash, water treatment, or chemical tanks.

Density
Level
Interface

Products: Radar Level Transmitter, Level Switches, Thickener Bed Level Monitoring System

Storage

Ensure uninterrupted fuel transfer and system throughput. Minimize downtime and equipment wear by providing immediate blockage detection and optimizing belt stability.

Flow
Blockage

Products: 2D Belt Laser Flow Meter, Belt Auto-Alignment System

Boiler Drum

Ensure critical safety and optimal efficiency by providing precise, highly reliable water level monitoring in high-pressure, high-temperature boiler systems.

Level

Products: Guided Wave Radar Level Transmitter

Truck

Ensure precise dispatch and receiving volumes for fuel and ash, providing robust audit trails for logistics planning, vendor billing, and regulatory compliance.

Volume
Position

Products: 3D Laser Scanner, Pro Inventory Software

Equipment

Guarantee process stability and environmental compliance across flue gas, wastewater, and heat exchange systems. Achieve accurate measurement in high-temperature, high-pressure, and corrosive environments.

Level
Flow
Density
Limit
Mass Flow

Products: Radar Level Transmitter, High Temperature and Pressure Guided Wave Radar Level Transmitter, Level Switches, Density Meter, Flow Meter, Portable Level Sensor, Mass Flow Meter

Engineered for Extreme Environments
Reliability in Extreme Heat and Pressure

Designed with robust materials and specialized sensing technologies (such as GWR and high-frequency radar), our instruments maintain accuracy and reliability in boiler systems, deaerators, and heat exchangers operating under high temperature and high pressure. This eliminates the need for manual checks and frequent maintenance in critical areas.

Resistance to Corrosion and Abrasion

We provide non-contact and specially coated sensors that are impervious to the highly abrasive nature of fly ash and bottom ash, as well as the corrosive chemicals used in water treatment and Flue Gas Desulfurization (FGD) systems. This significantly extends sensor lifespan and ensures continuous process control.

Accurate 3D Fuel Inventory Management

Minimize financial risk by eliminating guesswork on fuel consumption and inventory. Our Long-Range 3D Scanning and advanced radar technology accurately map massive, irregular coal and biomass stockpiles, providing true volume reconciliation essential for optimizing procurement and avoiding costly shortages.

Integrated Plant-Wide Process Control

Our platform delivers crucial data—Level, Flow, and Density—from the entire material lifecycle, from receiving the fuel to discharging the ash and wastewater. This integration enables operators to maintain efficient heat rate performance and ensure strict environmental compliance across all auxiliary systems.

Power Plant Coal Bunker
Feed Interruption 0%

Reliable Level and Volume Monitoring in Extreme Dust

Eliminated unexpected boiler shutdowns by ensuring 24/7 precise fuel level visibility, even during high-dust filling cycles.

Strategic Coal Reserve (Outdoor)
Inventory Error < 1%

Automated 3D Stockpile Modeling

Replaced manual surveys with high-frequency 3D scanning, providing real-time volume data for optimized fuel procurement and logistics.

Fly Ash Silo
Maintenance Costs -40%

Non-contact Measurement in High Heat

Implemented non-contact radar sensors to replace high-maintenance mechanical probes, significantly reducing sensor failure in abrasive fly ash.

Ready to achieve continuous operational reliability
in extreme heat and high-pressure environments?

Maximize Plant Uptime and Safety.